How To Cut Aluminum Sheet Metal Straight

It s the same material ducts are made of and is commonly sold in large flat sheets in 18 to 28 gauge thicknesses you can also find sheet metal in aluminum or even copper and brass and they all can be cut using the same tools and techniques. To cut straight lines use an electric saw. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.

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Siding contractors and roofers routinely score and snap aluminum siding and flashing to create straight precise cuts.

How to cut aluminum sheet metal straight.

Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. 4 8 out of 5 stars 64. The method you choose to cut sheet metal depends on the thickness of the metal and the type of cut you plan to make. And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel.

Rustark 2 pcs metal sheet tools set includes aviation tin snips long straight cut and straight jaw sheet metal hand seamer with comfortable grip for cutting bending and flattening sheet metal. Get it as. 5 0 out of 5 stars 1. Place the fracture line over the edge of a table and bend the overhang slightly downwards.

If your project requires curved cuts make an easy economical and. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Malco m14a 14 inch straight cut aluminum snip. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.

Standard sheet metal is thin galvanized steel. Step 3 place the sheet metal on top of the workbench and lay out your pattern using a tape measure pencil and straightedge. Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. This weakens the aluminium and creates a fracture line.